
Printed out most of the relevant stickies, threads, and pics from this site, searched, searched, and searched again, asked questions, printed, put it all in a 3-ring binder. Bought the HF TIG welder as everyone recommended, learned it is really very close to the gas welding I did way back in high school shop class.
Practiced my way through a few tanks of Argon, now reasonably confident that I can make some types of metal stay together. Have a drill press and small lathe with a milling attachment in the garage, probably the equivalent of a HF mini-mill machine. Too stupid to know this is impossible, so there's a major point in my favor as well.

My particular demil has the front of the t..t..cam piece slot(thought I was going to say trunnion, din't cha!

Here's my initial plan of attack. Using the existing barrel stop in the shroud and the 'dime trick' at the muzzle, locate the proper depth and alignment and weld in the barrel bushing per Pirate's tutorial. Using the 37 11/16" receiver length guideline and the existing reference point, locate and weld up the rear section to the correct length, and then lay out the rest from the rear in the hopes that this should put everything in the receiver somewhere near where it's supposed to be.
Opinions, comments, concerns? Any 'land mines' in this plan I should be watching out for? Any advice would be appreciated.